The problem
Volvo is recalling certain model year 2011 s40 passenger vehicles. A crack on the top side of the passenger side support member in the engine compartment May have developed during the forming process in component production.
The risk
The crack could have an effect on the front structure and May reduce the crash performance of the vehicle.
The fix
Dealers will inspect for cracks on the top side of the passenger side support member in the engine compartment. If no crack is found, no further action is needed. If the inspection reveals that a vehicle has a crack in the side support member, the vehicle will immediately be taken out of service. A new replacement vehicle of equal specification will be provided by Volvo. The safety recall is expected to begin on or before April 15, 2011. Owners May contact Volvo customer care center at 1-800-458-1552, Monday through Friday, 8:30 a.m. To 5:00 p.m. Est. Or e-mail at customercare@volvoforlife.com.
Recall details
| NHTSA campaign | 11V-186 (11V186000) |
|---|---|
| Manufacturer number | R241 |
| Manufacturer | Volvo Car USA, LLC |
| Component | Structure › Frame and members |
| Report date | March 18, 2011 |
| Owners notified | April 15, 2011 |
| Vehicles affected | 7 |
| Initiated by | Manufacturer |
Vehicles covered
Owner complaints about the body & structure
Frequently asked questions
Is the recall 11V-186 repair free?
Yes. Volvo dealers will fix the problem at no cost: Dealers will inspect for cracks on the top side of the passenger side support member in the engine compartment. If no crack is found, no further action is needed.
How do I know if my car is included?
Not every vehicle of the listed model years is affected — the recall covers 7 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.