Jaguar Recall 09V-144: Service brakes, hydraulic

Affected: 2004 Jaguar XJ. Filed with NHTSA on April 30, 2009, covering about 14,551 vehicles.

The problem

Jaguar is recalling 14,551 my 2004 xj vehicles. A potential concern has been identified with the installation of a noise vibration and harshness (nvh) pad fitted to the under tray and its interaction with the rear under floor brake pipes, rear cross member brake pipes, and their unions. A review of vehicle build conditions provides evidence that a touch condition can exist between the under floor and cross member brake pipes and the nvh pad at the rear of the under floor under tray. Where the touch condition exists, water and dirt can collect and be held in contact with the pipes and their unions, abrade the corrosion protection and reduce the corrosion life of the pipes accordingly.

The risk

Corrosion of the brake pipes can lead to a loss of mechanical integrity of the braking system. This can result in extended brake pedal travel combined with reduced braking performance in the corresponding brake circuit. The instrument cluster May display the warning message 'fluid level low', along with the brake warning lamp being illuminated. In the event of both braking circuits losing integrity at the same time, complete loss of service brakes will occur, thereby potentially causing a vehicle crash.

The fix

Dealers will remove the under tray at the rear of the vehicle and remove and discard the nvh pad fitted to the rear of the under tray. Dealers will inspect the rear under floor and rear cross member brake pipes and unions for red rust. If red rust is present on the pipes or on the union, the brake pipes and union will be replaced with new components of the same design. This service will be performed free of charge. The recall is expected to begin during May 2009. Owners May contact Jaguar at 1-800-452-4827.

Recall details

NHTSA campaign09V-144 (09V144000)
Manufacturer numberJ012
ManufacturerJaguar Cars, Ltd.
ComponentService brakes, hydraulic
Report dateApril 30, 2009
Owners notifiedJune 1, 2009
Vehicles affected14,551
Initiated byManufacturer

Vehicles covered

Owner complaints about the brakes

Frequently asked questions

Is the recall 09V-144 repair free?

Yes. Jaguar dealers will fix the problem at no cost: Dealers will remove the under tray at the rear of the vehicle and remove and discard the nvh pad fitted to the rear of the under tray. Dealers will inspect the rear under floor and rear cross member brake pipes and unions for red rust.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 14,551 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.