Chevrolet Recall 09V-091: Electrical system – cables

Affected: 2007–2009 Chevrolet C5500, 2008–2009 Chevrolet W5500. Filed with NHTSA on March 19, 2009, covering about 81 vehicles.

The problem

Ldv is recalling 81 trucks built on Chevrolet and Ford my 2007-2009 c5500, my 2008-2009 w5500, and my 2008 f-650 chassis specifically for snap-on tools for use as a mobile supply company. There May be a cable installed on the battery isolator with the body of the cable lug facing the isolator. With all cables tightened down on the stud, this cable lug May be pressed against the cooling fins of the isolator, where contact poses a risk of electrical short which could result in cables overheating.

The risk

This contact poses a risk of electrical short which could result in cables overheating and a fire could occur.

The fix

Dealers will conduct a two-step remedy. The first step is to inspect the cable installation to ensure all cables are installed with the lug body facing away from the isolator with none in contact with the cooling fins. The second step is to add a grounding strap or able to he aluminum box to properly ground it and the components mounted within it. The recall began on March 6, 2009. Owners May contact ldv at 608-257-3911.

Recall details

NHTSA campaign09V-091 (09V091000)
ManufacturerLDV, Inc.
ComponentElectrical system › 12V/24V/48V battery › Cables
Report dateMarch 19, 2009
Owners notifiedMarch 6, 2009
Vehicles affected81
Initiated byManufacturer

Vehicles covered

Plus 1 other model/year combinations not covered on this site.

Frequently asked questions

Is the recall 09V-091 repair free?

Yes. Chevrolet dealers will fix the problem at no cost: Dealers will conduct a two-step remedy. The first step is to inspect the cable installation to ensure all cables are installed with the lug body facing away from the isolator with none in contact with the cooling fins.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 81 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.