Smart Recall 08V-390: Structure – frame and members

Affected: 2008 Smart fortwo. Filed with NHTSA on August 7, 2008, covering about 43 vehicles.

The problem

Smart USA is recalling 43 my 2008 fortwo 451 vehicles. A single batch of paint sent to the company did not meet specifications. A re-work was done in the plant using different formulations of painting materials. After the re-work was completed, it was determined that the combination of materials used to repaint the frame and chassis could lead to de lamination of the paint materials from the body and frame structures.

The risk

Such de laminating can take place in the area of the body where the windshield and roof have been affixed with adhesive, which could affect the adhesion of those components to the vehicle body, increasing the risk of separation. This could cause a crash if the roof or windshield separated from the vehicle while in motion.

The fix

Dealers will repaint the affected areas to meet specifications. The recall began on August 18, 2008. Owners May contact Smart USA at 1-248-648-2451.

Recall details

NHTSA campaign08V-390 (08V390000)
Manufacturer number0808-001
ManufacturerSMART USA DISTRIBUTOR LLC
ComponentStructure › Frame and members
Report dateAugust 7, 2008
Owners notifiedOctober 30, 2008
Vehicles affected43
Initiated byManufacturer

Vehicles covered

Owner complaints about the body & structure

Frequently asked questions

Is the recall 08V-390 repair free?

Yes. Smart dealers will fix the problem at no cost: Dealers will repaint the affected areas to meet specifications. The recall began on August 18, 2008. Owners May contact Smart USA at 1-248-648-2451.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 43 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.