Volvo Recall 06V-137: Fuel system, gasoline

Affected: 2004–2006 Volvo S40, 2004–2006 Volvo V50. Filed with NHTSA on April 24, 2006, covering about 16,175 vehicles.

The problem

On certain passenger vehicles equipped with t5 turbo engines, the polyamide tube in the fuel line is sensitive to the extreme temperatures that May occur in the area where the turbo/exhaust manifold is located.

The risk

This May potentially result in fuel line leakage. Fuel leakage, in the presence of an ignition source, could result in a fire.

The fix

Dealers will change the fuel line material to teflon free of charge. The recall began on June 5, 2006. Owners May contact Volvo cars at 1-800-458-1552.

Recall details

NHTSA campaign06V-137 (06V137000)
Manufacturer numberR158
ManufacturerVolvo Car USA, LLC
ComponentFuel system, gasoline
Report dateApril 24, 2006
Owners notifiedJune 5, 2006
Vehicles affected16,175
Initiated byManufacturer

Vehicles covered

Owner complaints about the fuel & propulsion system

Frequently asked questions

Is the recall 06V-137 repair free?

Yes. Volvo dealers will fix the problem at no cost: Dealers will change the fuel line material to teflon free of charge. The recall began on June 5, 2006. Owners May contact Volvo cars at 1-800-458-1552.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 16,175 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.