The problem
On certain passenger vehicles, the battery cable includes a fusible link that May contact and subsequently chafe on a #2 cross member attaching bolt.
The risk
This condition May result in heat damage and could lead to a fire.
The fix
Dealers will inspect the fusible link and position it away from the cross member bolt. If the fusible link has already chafed and copper wires have been exposed, the fusible link will be replaced. The recall began on November 18, 2005. Owners May contact Ford at 1-800-392-3673, or Lincoln/Mercury at 1-800-521-4140.
Recall details
| NHTSA campaign | 05V-518 (05V518000) |
|---|---|
| Manufacturer number | 05S38 |
| Manufacturer | Ford Motor Company |
| Component | Electrical system › 12V/24V/48V battery › Cables |
| Report date | November 9, 2005 |
| Owners notified | November 18, 2005 |
| Vehicles affected | 98,836 |
| Initiated by | Manufacturer |
Vehicles covered
Owner complaints about the electrical system
Frequently asked questions
Is the recall 05V-518 repair free?
Yes. Ford dealers will fix the problem at no cost: Dealers will inspect the fusible link and position it away from the cross member bolt. If the fusible link has already chafed and copper wires have been exposed, the fusible link will be replaced. The recall began on November 18, 2005.
How do I know if my car is included?
Not every vehicle of the listed model years is affected — the recall covers 98,836 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.