Chevrolet Recall 04V-560: Exterior lighting – headlights

Affected: 2005 Chevrolet Cobalt. Filed with NHTSA on November 22, 2004, covering about 1,378 vehicles.

The problem

Certain passenger vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the bulb shields inside of the headlamps can loosen due to vibration.

The risk

The bulb shield can loosen or break because of vibration. If this occurred on a headlamp installed in a vehicle, oncoming drivers May notice additional glare, increasing the risk of a crash.

The fix

Dealers will install two new headlamp assemblies. The recall began on November 17, 2004. Owners should contact Chevrolet at 1-800-630-2438.

Recall details

NHTSA campaign04V-560 (04V560000)
Manufacturer number04100
ManufacturerGeneral Motors, LLC
ComponentExterior lighting › Headlights
Report dateNovember 22, 2004
Owners notifiedNovember 17, 2004
Vehicles affected1,378
Initiated byManufacturer

Vehicles covered

Owner complaints about the lights

Frequently asked questions

Is the recall 04V-560 repair free?

Yes. Chevrolet dealers will fix the problem at no cost: Dealers will install two new headlamp assemblies. The recall began on November 17, 2004. Owners should contact Chevrolet at 1-800-630-2438.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 1,378 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.