Volvo Recall 04V-493: Hoses, lines/piping, and fittings

Affected: 2004 Volvo S40, 2004 Volvo V40. Filed with NHTSA on October 14, 2004, covering about 1,719 vehicles.

The problem

On certain passenger vehicles, the non-return valve May crack due to a poor weld causing a vacuum leak.

The risk

If this occurs, more brake pedal force May be required to stop the vehicle and/or May experience a rough engine idle, which could result in a crash.

The fix

Dealers will inspect, and if necessary, replace the vacuum hose. The recall began on November 29, 2004. Owners should contact Volvo cars at 1-800-458-1552.

Recall details

NHTSA campaign04V-493 (04V493000)
Manufacturer number137
ManufacturerVolvo Car USA, LLC
ComponentService brakes, hydraulic › Power assist › Vacuum › Hoses, lines/piping, and fittings
Report dateOctober 14, 2004
Owners notifiedNovember 29, 2004
Vehicles affected1,719
Initiated byManufacturer

Vehicles covered

Owner complaints about the brakes

Frequently asked questions

Is the recall 04V-493 repair free?

Yes. Volvo dealers will fix the problem at no cost: Dealers will inspect, and if necessary, replace the vacuum hose. The recall began on November 29, 2004. Owners should contact Volvo cars at 1-800-458-1552.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 1,719 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.