The problem
On certain vans, the air filter element material process resulted in an air filter paper element that can smolder or burn. This change in filter paper composition combined with the configuration of the air induction system, May allow hot carbon particles to contact the air filter element during certain driving conditions that create hot particles.
The risk
These hot particles May ignite the air filter element with the potential for air induction system damage or underhood fire.
The fix
Dealers will inspect and replace the air filter element. The recall began September 27, 2004. Owners should contact Ford at 1-800-392-3673. Also Ford is extending the limited warranty (for a one time replacement) of the ABS module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. If your vehicle has already accumulated more than 150,000 miles, this coverage will last until September 30, 2005.
Recall details
| NHTSA campaign | 04V-445 (04V445000) |
|---|---|
| Manufacturer number | 04S23 |
| Manufacturer | Ford Motor Company |
| Component | Engine and engine cooling |
| Report date | September 13, 2004 |
| Owners notified | September 27, 2004 |
| Vehicles affected | 253,076 |
| Initiated by | Manufacturer |
Vehicles covered
Owner complaints about the engine & cooling
Frequently asked questions
Is the recall 04V-445 repair free?
Yes. Ford dealers will fix the problem at no cost: Dealers will inspect and replace the air filter element. The recall began September 27, 2004. Owners should contact Ford at 1-800-392-3673. Also Ford is extending the limited warranty (for a one time replacement) of the ABS module for a total of 10 years or…
How do I know if my car is included?
Not every vehicle of the listed model years is affected — the recall covers 253,076 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.