The problem
On certain trucks equipped with 4.2l, 4.6l and 5.4l gasoline engines, the fuel tank May have a depression at the seam between the top and bottom halves of the tank. If a depression is large enough, fuel May permeate the fuel tank wall resulting in a fuel odor, illumination, of the "service engine soon" indicator light, or a fuel leak.
The risk
Fuel leakage, in the presence of an ignition source, could result in a fire.
The fix
Dealers will replace the fuel tank. The recall began September 17, 2004. Owners should contact Ford at 1-800-392-3673.
Recall details
| NHTSA campaign | 04V-443 (04V443000) |
|---|---|
| Manufacturer number | 04S21 |
| Manufacturer | Ford Motor Company |
| Component | Fuel system, gasoline › Storage › Tank assembly › Mounting |
| Report date | September 13, 2004 |
| Owners notified | September 17, 2004 |
| Vehicles affected | 1,689 |
| Initiated by | Manufacturer |
Vehicles covered
Owner complaints about the fuel & propulsion system
Frequently asked questions
Is the recall 04V-443 repair free?
Yes. Ford dealers will fix the problem at no cost: Dealers will replace the fuel tank. The recall began September 17, 2004. Owners should contact Ford at 1-800-392-3673.
How do I know if my car is included?
Not every vehicle of the listed model years is affected — the recall covers 1,689 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.