The problem
On certain passenger vehicles, under ambient temperatures below -25 degrees celsius, moisture can freeze in the fuel pressure regulator. As a result, fuel system pressure May increase at the time of engine start up, causing fuel loss at the fuel pipe/fuel hose connection.
The risk
Fuel loss in the presence of an ignition source could result in a fire.
The fix
Dealers will replace the fuel pressure regulator, the fuel deliver hose and replace the hose clamp with an improved clamp. The recall began on September 29, 2004. Owners should contact Suzuki at 1-800-934-0934.
Recall details
| NHTSA campaign | 04V-427 (04V427000) |
|---|---|
| Manufacturer number | 99-ER |
| Manufacturer | Suzuki Motor USA, LLC |
| Component | Fuel system, gasoline |
| Report date | August 30, 2004 |
| Owners notified | September 29, 2004 |
| Vehicles affected | 172,093 |
| Initiated by | Manufacturer |
Vehicles covered
- 1999 Suzuki Grand Vitara
- 2000 Suzuki Grand Vitara
- 2001 Suzuki Grand Vitara
- 2002 Suzuki Grand Vitara
- 2003 Suzuki Grand Vitara
- 2001 Suzuki Grand Vitara XL-7
- 2002 Suzuki Grand Vitara XL-7
- 2003 Suzuki Grand Vitara XL-7
- 2004 Suzuki Grand Vitara XL-7
Plus 1 other model/year combinations not covered on this site.
Owner complaints about the fuel & propulsion system
- 1999 Suzuki Grand Vitara fuel system problems 24
- 2000 Suzuki Grand Vitara fuel system problems 26
- 2001 Suzuki Grand Vitara fuel system problems 3
- 2002 Suzuki Grand Vitara fuel system problems 5
- 2003 Suzuki Grand Vitara fuel system problems 4
- 2001 Suzuki Grand Vitara XL-7 fuel system problems 1
- 2002 Suzuki Grand Vitara XL-7 fuel system problems 1
Frequently asked questions
Is the recall 04V-427 repair free?
Yes. Suzuki dealers will fix the problem at no cost: Dealers will replace the fuel pressure regulator, the fuel deliver hose and replace the hose clamp with an improved clamp. The recall began on September 29, 2004. Owners should contact Suzuki at 1-800-934-0934.
How do I know if my car is included?
Not every vehicle of the listed model years is affected — the recall covers 172,093 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.