BMW Recall 04V-402: Fuel system, gasoline – fuel pump

Affected: 2004 BMW X5. Filed with NHTSA on August 13, 2004, covering about 297 vehicles.

The problem

On certain sport utility vehicles, the in-tank fuel line May have been attached incorrectly.

The risk

Engine stalling could occur, even though the vehicle's fuel gauge indicates that fuel is present in the tank. Depending upon traffic and road conditions, this could result in a crash.

The fix

Dealers will inspect the in-tank suction jet pump fuel line and if necessary, reattach according to specifications. This recall began September 9, 2004. Owners should contact BMW at 1-800-831-1117.

Recall details

NHTSA campaign04V-402 (04V402000)
ManufacturerBMW of North America, LLC
ComponentFuel system, gasoline › Delivery › Fuel pump
Report dateAugust 13, 2004
Owners notifiedSeptember 9, 2004
Vehicles affected297
Initiated byManufacturer

Vehicles covered

Owner complaints about the fuel & propulsion system

Frequently asked questions

Is the recall 04V-402 repair free?

Yes. BMW dealers will fix the problem at no cost: Dealers will inspect the in-tank suction jet pump fuel line and if necessary, reattach according to specifications. This recall began September 9, 2004. Owners should contact BMW at 1-800-831-1117.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 297 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.