The problem
On certain passenger vehicles, after prolonged exposure to heat, the fuel tank May seep or leak fuel at the points where the heat shield is attached.
The risk
Fuel leakage, in the presence of an ignition source, could result in a fire.
The fix
Volvo will inspect the fuel tank and replace it if any evidence of fuel seepage or leakage is found. All vehicles will receive new reinforcement bushings at the heat shield attachment points to prevent future leaks. This recall will be conducted as a safety recall in the hot weather states of alabama, arkansas, arizona, california, florida, georgia, hawaii, louisiana, mississippi, nevada, new Mexico, north carolina, oklahoma, south carolina, tennessee, texas, and utah, and as a service recall in the other 33 states and the district of columbia. The recall began on September 24, 2004. Owners May contact Volvo at 1-800-458-1552.
Recall details
| NHTSA campaign | 04V-368 (04V368000) |
|---|---|
| Manufacturer number | 139 |
| Manufacturer | Volvo Car USA, LLC |
| Component | Fuel system, gasoline › Storage |
| Report date | July 30, 2004 |
| Owners notified | September 24, 2004 |
| Vehicles affected | 226,000 |
| Initiated by | NHTSA investigation |
Vehicles covered
Owner complaints about the fuel & propulsion system
Frequently asked questions
Is the recall 04V-368 repair free?
Yes. Volvo dealers will fix the problem at no cost: Volvo will inspect the fuel tank and replace it if any evidence of fuel seepage or leakage is found. All vehicles will receive new reinforcement bushings at the heat shield attachment points to prevent future leaks.
How do I know if my car is included?
Not every vehicle of the listed model years is affected — the recall covers 226,000 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.