The problem
On certain pickup trucks, the frame May have a center rail section flange that was not formed properly.
The risk
In the event of a side impact crash, the frame rail scould puncture the fuel tank, resulting in a fuel leak. Fuel leakage, in the presence of an ignition source, could result in a fire.
The fix
Dealers will inspect the frame to determine whether the frame was incorrectly manufactured. If there is a problem, the vehicle will not be repaired. Ford and the dealer will replace the vehicle. The recall began on July 19, 2004. Owners should contact Ford at 1-800-392-3673.
Recall details
| NHTSA campaign | 04V-331 (04V331000) |
|---|---|
| Manufacturer number | 04S19 |
| Manufacturer | Ford Motor Company |
| Component | Structure › Frame and members › Underbody shields |
| Report date | July 14, 2004 |
| Owners notified | July 19, 2004 |
| Vehicles affected | 1,395 |
| Initiated by | Manufacturer |
Vehicles covered
Owner complaints about the body & structure
Frequently asked questions
Is the recall 04V-331 repair free?
Yes. Ford dealers will fix the problem at no cost: Dealers will inspect the frame to determine whether the frame was incorrectly manufactured. If there is a problem, the vehicle will not be repaired. Ford and the dealer will replace the vehicle. The recall began on July 19, 2004.
How do I know if my car is included?
Not every vehicle of the listed model years is affected — the recall covers 1,395 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.