Ford Recall 04V-327: Electrical system – 12V/24V/48V battery

Affected: 2003 Ford Excursion, 2003 Ford F-250, 2003 Ford F-350 and 2 more. Filed with NHTSA on July 7, 2004, covering about 83,687 vehicles.

The problem

On certain pickup trucks and sport utility vehicles equipped with 6.0l diesel engines, the engine ground stud that attaches the negative battery terminal eyelet to the engine block May be loose.

The risk

If the ground wire is loose, electrical current May flow to the radio suppression strap causing it to heat and potentially melt or ignite adjacent components which could result in a fire.

The fix

Dealers will replace the engine ground stud and the radio suppression strap and adjacent components will be inspected for damage and replaced, if necessary. The recall began on July 23, 2004. Owners should contact Ford at 1-800-392-3673.

Recall details

NHTSA campaign04V-327 (04V327000)
Manufacturer number04S15
ManufacturerFord Motor Company
ComponentElectrical system › 12V/24V/48V battery
Report dateJuly 7, 2004
Owners notifiedJuly 22, 2004
Vehicles affected83,687
Initiated byManufacturer

Vehicles covered

Owner complaints about the electrical system

Frequently asked questions

Is the recall 04V-327 repair free?

Yes. Ford dealers will fix the problem at no cost: Dealers will replace the engine ground stud and the radio suppression strap and adjacent components will be inspected for damage and replaced, if necessary. The recall began on July 23, 2004. Owners should contact Ford at 1-800-392-3673.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 83,687 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.