The problem
During an insurance institute for highway safety (iihs) offset frontal barrier impact test on certain passenger vehicles, fuel spillage occurred as a result of fuel tank damage caused by contact between a vapor tube hose clamp ear and the fuel tank. The vapor tube hose clamp ear was found to be mispositioned and facing toward the fuel tank.
The risk
In the event of a crash, damage to the vehicle could cause the mispositioned clamp to puncture the fuel tank causing fuel leakage. Fuel leakage, in the presence of an ignition source, could result in a fire.
The fix
Dealers will inspect the position of the vapor tube hose clamp and correctly position the clamp, if necessary. Owner notification began on May 24, 2004. Owners should contact Hyundai at 1-800-633-5151.
Recall details
| NHTSA campaign | 04V-208 (04V208000) |
|---|---|
| Manufacturer number | 067 |
| Manufacturer | Hyundai Motor America |
| Component | Fuel system, gasoline › Delivery › Hoses, lines/piping, and fittings |
| Report date | May 3, 2004 |
| Owners notified | May 24, 2004 |
| Vehicles affected | 44,530 |
| Initiated by | NHTSA investigation |
Vehicles covered
Owner complaints about the fuel & propulsion system
Frequently asked questions
Is the recall 04V-208 repair free?
Yes. Hyundai dealers will fix the problem at no cost: Dealers will inspect the position of the vapor tube hose clamp and correctly position the clamp, if necessary. Owner notification began on May 24, 2004. Owners should contact Hyundai at 1-800-633-5151.
How do I know if my car is included?
Not every vehicle of the listed model years is affected — the recall covers 44,530 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.