Ford Recall 04V-200: Fuel system, gasoline – tank assembly

Affected: 2004 Ford F-150. Filed with NHTSA on April 26, 2004, covering about 371 vehicles.

The problem

Certain pickup trucks May have a fuel tank with localized depressions in the fuel tank wall at the seam between top and bottom halves of the tank. If a depression is large enough, fuel May permeate the fuel tank wall resulting in a fuel odor, or the "service engine soon" indicator light in the instrument cluster May illuminate.

The risk

If left uncorrected, a fuel leak could eventually develop.

The fix

Dealers will replace the fuel tank on these vehicles. Owner notification began on May 6, 2004. Owners should contact Ford at 1-800-248-0186.

Recall details

NHTSA campaign04V-200 (04V200000)
Manufacturer number04S14
ManufacturerFord Motor Company
ComponentFuel system, gasoline › Storage › Tank assembly
Report dateApril 26, 2004
Owners notifiedMay 6, 2004
Vehicles affected371
Initiated byManufacturer

Vehicles covered

Owner complaints about the fuel & propulsion system

Frequently asked questions

Is the recall 04V-200 repair free?

Yes. Ford dealers will fix the problem at no cost: Dealers will replace the fuel tank on these vehicles. Owner notification began on May 6, 2004. Owners should contact Ford at 1-800-248-0186.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 371 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.