Porsche Recall 04V-068: Fuel system, gasoline – filler pipe and cap

Affected: 2003 Porsche Cayenne S, 2003 Porsche Cayenne Turbo. Filed with NHTSA on February 18, 2004, covering about 35 vehicles.

The problem

On certain sport utility vehicles, if the ground connection between the spiral ring of the tank filler neck and the connecting pipe to the fuel tank is inadequate, the flow of fuel during refueling can create an electrostatic charge, which could discharge and spark. This spark could ignite fuel vapors in the area outside the tank filler neck that could lead to a muffled detonation.

The risk

Due to such a startling event, the individual refueling the vehicle could remove the fuel nozzle at precisely the moment of the detonation without first stopping the fueling process. In such a circumstance, fuel escaping outside of the fuel tank May ignite, resulting in a fire.

The fix

Dealers will inspect the ground connection and, if necessary, corrected. Owner notification began on March 29, 2004. Owners should contact Porsche at 1-800-545-8039.

Recall details

NHTSA campaign04V-068 (04V068000)
ManufacturerPorsche Cars North America, Inc.
ComponentFuel system, gasoline › Storage › Tank assembly › Filler pipe and cap
Report dateFebruary 18, 2004
Owners notifiedMarch 29, 2004
Vehicles affected35
Initiated byManufacturer

Vehicles covered

Owner complaints about the fuel & propulsion system

Frequently asked questions

Is the recall 04V-068 repair free?

Yes. Porsche dealers will fix the problem at no cost: Dealers will inspect the ground connection and, if necessary, corrected. Owner notification began on March 29, 2004. Owners should contact Porsche at 1-800-545-8039.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 35 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.