Saturn Recall 04V-003: Fuel system, gasoline

Affected: 2003–2004 Saturn Ion. Filed with NHTSA on January 5, 2004, covering about 127,285 vehicles.

The problem

Certain passenger vehicles equipped with 2.2l 4-cylinder (l61) engines were built with a fuel filter that could corrode prematurely on the exterior surface.

The risk

If corrosion on the exterior surface of the fuel filter progresses to the point of creating a hole in the shell, fuel droplets could form and drop to the ground. If an ignition source is present, a fire could result.

The fix

Dealers will replace the fuel filter assembly. Owner notification began on December 30, 2003. Owners should contact Saturn at 1-800-972-8876.

Recall details

NHTSA campaign04V-003 (04V003000)
Manufacturer number03068
ManufacturerGeneral Motors, LLC
ComponentFuel system, gasoline
Report dateJanuary 5, 2004
Owners notifiedDecember 30, 2003
Vehicles affected127,285
Initiated byManufacturer

Vehicles covered

Owner complaints about the fuel & propulsion system

Frequently asked questions

Is the recall 04V-003 repair free?

Yes. Saturn dealers will fix the problem at no cost: Dealers will replace the fuel filter assembly. Owner notification began on December 30, 2003. Owners should contact Saturn at 1-800-972-8876.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 127,285 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.