Suzuki Recall 03V-495: Electrical system – ignition

Affected: 2003 Suzuki Grand Vitara XL-7. Filed with NHTSA on December 2, 2003, covering about 20,580 vehicles.

The problem

On certain sport utility vehicles, the ignition system wiring harness is routed under the intake manifold. The harness can rub against the manifold during vehicle operation and abrasion damage to the harness can occur.

The risk

Damage to the wiring harness can cause a short in the ignition circuit, which can cause the ignition fuse to blow and the engine to stop running. This can result in a loss of control of the vehicle and could cause a crash.

The fix

Dealers will repair any wiring harness damage and will add additional insulation and a protector plate to prevent the wiring harness from becoming damaged. Owner notification began on December 16, 2003. Owners should contact Suzuki at 1-800-934-0934.

Recall details

NHTSA campaign03V-495 (03V495000)
Manufacturer numberEN
ManufacturerSuzuki Motor USA, LLC
ComponentElectrical system › Ignition
Report dateDecember 2, 2003
Owners notifiedDecember 16, 2003
Vehicles affected20,580
Initiated byManufacturer

Vehicles covered

Owner complaints about the electrical system

Frequently asked questions

Is the recall 03V-495 repair free?

Yes. Suzuki dealers will fix the problem at no cost: Dealers will repair any wiring harness damage and will add additional insulation and a protector plate to prevent the wiring harness from becoming damaged. Owner notification began on December 16, 2003. Owners should contact Suzuki at 1-800-934-0934.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 20,580 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.