Volvo Recall 03V-424: Fuel system, gasoline

Affected: 2003–2004 Volvo S40, 2003–2004 Volvo V40. Filed with NHTSA on October 24, 2003, covering about 15,067 vehicles.

The problem

On certain sedans and station wagons, there May be a fuel leak from the fuel rail due to inadequate welding.

The risk

Fuel leakage in the presence of an ignition source could result in a fire.

The fix

Dealers will install a v-clamp to the fuel rail. Owner notification began on January 28, 2004. Owners should contact Volvo at 1-800-458-1552.

Recall details

NHTSA campaign03V-424 (03V424000)
Manufacturer numberR128
ManufacturerVolvo Car USA, LLC
ComponentFuel system, gasoline
Report dateOctober 24, 2003
Owners notifiedJanuary 28, 2004
Vehicles affected15,067
Initiated byManufacturer

Vehicles covered

Owner complaints about the fuel & propulsion system

Frequently asked questions

Is the recall 03V-424 repair free?

Yes. Volvo dealers will fix the problem at no cost: Dealers will install a v-clamp to the fuel rail. Owner notification began on January 28, 2004. Owners should contact Volvo at 1-800-458-1552.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 15,067 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.