Chevrolet Recall 03V-328: Suspension – lower ball joint

Affected: 2003 Chevrolet Astro, 2003 GMC Safari. Filed with NHTSA on September 12, 2003, covering about 41,477 vehicles.

The problem

Certain minivans have an interference condition between the lower ball joint rubber boot and the steering knuckle (both left/right sides), which could result in cutting of the boot that is intended to seal the ball joint. If the lower ball joint boot were cut, contamination from the road (salt, dirt, water, etc.) could enter the ball socket area of the ball joint causing the joint to wear out too quickly.

The risk

The steering knuckle could separate from the lower control arm, dropping down the affected corner of the vehicle. The coil spring would push the control arm down into contact with the ground, creating a drag that would slow the vehicle. The driver could have difficulty in maintaining the directional control of the vehicle. In addition, the affected wheel assembly could separate from the vehicle if forces resulting from the wheel's dragging action were sufficient to fracture the tie rod end and upper ball joint connections. Separation of the wheel assembly would also sever that wheel's hydraulic brake hose, resulting in lost braking performance from the front brake system. Vehicle stopping distance would increase, which could result in a crash.

The fix

Dealers will replace the steering knuckles. Owner notification is expected to begin on April 8, 2004. Owners should contact Chevrolet at 1-800-630-2438 or GMC at 1-866-996-9463.

Recall details

NHTSA campaign03V-328 (03V328000)
Manufacturer number03044
ManufacturerGeneral Motors, LLC
ComponentSuspension › Front › Control arm › Lower ball joint
Report dateSeptember 12, 2003
Owners notifiedApril 8, 2004
Vehicles affected41,477
Initiated byManufacturer

Vehicles covered

Owner complaints about the suspension

Frequently asked questions

Is the recall 03V-328 repair free?

Yes. Chevrolet dealers will fix the problem at no cost: Dealers will replace the steering knuckles. Owner notification is expected to begin on April 8, 2004. Owners should contact Chevrolet at 1-800-630-2438 or GMC at 1-866-996-9463.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 41,477 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.