Toyota Recall 03V-291: Fuel system, gasoline – tank assembly

Affected: 2004 Toyota Sienna. Filed with NHTSA on August 12, 2003, covering about 34,437 vehicles.

The problem

On certain sport utility vehicles, a part of the fuel tank May become damaged when crashed in the insurance institute for highway safety's (iihs) 40 MPH frontal offset crash test conditions, due to the severe impact forces generated.

The risk

If the fuel tank becomes damaged and fuel leakage occurs, a fire May result in the presence of an ignition source.

The fix

Dealers will replace the fuel tank. Owner notification began August 1, 2003. Owners should contact Toyota at 1-800-331-4331.

Recall details

NHTSA campaign03V-291 (03V291000)
Manufacturer number30K
ManufacturerToyota Motor Corporation
ComponentFuel system, gasoline › Storage › Tank assembly
Report dateAugust 12, 2003
Owners notifiedAugust 18, 2003
Vehicles affected34,437
Initiated byManufacturer

Vehicles covered

Owner complaints about the fuel & propulsion system

Frequently asked questions

Is the recall 03V-291 repair free?

Yes. Toyota dealers will fix the problem at no cost: Dealers will replace the fuel tank. Owner notification began August 1, 2003. Owners should contact Toyota at 1-800-331-4331.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 34,437 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.