Most common 2002 Mini Cooper S problems
Share of the 83 complaints; one complaint can involve more than one system. "~" is the median mileage when the problem started.
Mini Cooper S complaints by model year
Best Cooper S years: 2017, 2016, 2021. Years to avoid: 2005, 2007, 2004, 2006, 2003. Compare all years →
2002 Mini Cooper S recalls (1)
Steering › Electric power assist system
BMW of North America, LLC (BMW) is recalling certain model year 2002-2005 MINI Cooper and Cooper S vehicles and 2005 Cooper and Cooper S Convertible vehicles. The affected vehicles may experience temporary or permanent loss of the electro-hydraulic steering assistance.
Remedy: MINI will notify owners, and dealers will inspect the electro-hydraulic power steering system, replacing the components and wiring, as necessary, free of charge.
NHTSA defect investigations
Federal safety investigators have looked into 3 possible defects involving the 2002 Mini Cooper S:
Engine compartment fire
In response to an information request (ir) letter sent by the office of defects investigation (odi), BMW stated that the cause of the alleged defect is an insufficient seal of the ground cable of the power steering pump at its attachment to the chassis.water ingress can occur and the water can travel along the power steering pump power cable and come in contact with the power steering pump power cable connector.the…
Loss of power steering assist
The Office of Defects Investigation (ODI) originally opened the investigation of loss of power steering assist in model year (MY) 2004 and 2005 Mini Cooper as Preliminary Evaluation PE10-038.The investigation was upgraded to Engineering Analysis EA11-005 in May, 2011.During EA11-005 the scope was expanded to include MY 2002 and 2003 vehicles that use the same steering system.The subject vehicles now include MY 2002,…
Engine compartment fire
The office of defects investigation (odi) analyzed consumer complaints to BMW of north America, llc (BMW)and to odi that alleged failures of the electrohydraulic power steering (ehps) used in model year 2002 through 2003 Mini cooper vehicles.the analysis determined that 43 of the 52 (83%) reports were related to allegations of power steering loss and 9 (17%) were related to allegations of engine compartment fires.
What 2002 Mini Cooper S owners say
Steering all 57 →
The contact owns a 2002 Mini Cooper S. The contact stated that while driving approximately 45-55 MPH, the steering wheel seized. There was no warning light illuminated. The vehicle was coasted to the side of the road. The contact restarted the vehicle and continued driving normally. The vehicle was not taken to the dealer or an independent mechanic. The vehicle was not repaired. The contact related the failure to NHTSA Campaign Number: 15V660000 (STEERING). The manufacturer was notified of the failure and the contact was referred to the NHTSA Hotline for assistance. The failure mileage was 43,000.
Tl* the contact owns a 2002 Mini Cooper s. While driving at 60 MPH and attempting to avoid hitting an animal, the steering wheel seized without warning and the vehicle struck the animal. The air bags did not deploy; however, the air bag warning light illuminated. A police report was not filed and there were no injuries reported. The manufacturer was not notified of the failure. The failure mileage was approximately 103,000. The VIN was unavailable.
Air bags
Tl* the contact owns a 2002 Mini Cooper s. While driving at 60 MPH and attempting to avoid hitting an animal, the steering wheel seized without warning and the vehicle struck the animal. The air bags did not deploy; however, the air bag warning light illuminated. A police report was not filed and there were no injuries reported. The manufacturer was not notified of the failure. The failure mileage was approximately 103,000. The VIN was unavailable.
The airbag sensor in the seat cushion has failed and a warning light now permanently shows on the instrument panel. The passenger airbag May not function as designed. Updated 11/25/15 updated 2/5/2016 updated 11/07/2017
Electrical system
A fire was caused by the failure of the power steering cooling fan. At some point the day of the incident the fan seized and the resulting electrical resistance in the main wiring harness caused the wiring harness to heat to a point of melting some of the plastic wire insulation allowing for direct wire to wire contact and resulted in an electrical fire between the engine and the passenger compartment. The resulting fire completely disabled the vehicle's electrical system and requires at minimum the replacement of the entire main wiring harness. Event description after a short drive (less than 2 miles on a cold engine) the vehicle was parked. After the engine was turned off smoke was seen rising from the vehicle engine compartment. Upon raising the hood, flames were seen between the engine and the passenger compartment reflecting off both fire walls. …
Significant and repeated electrical failures caused the car to randomly switch into eml mode, reducing engine output critically. When this happened on a highway there was not enough power to remove the car from the road safely. After several ineffectual repairs, the wiring harness was replaced. Shortly after the repair, the car was parked, emergency brake set, manual transmission set in first gear. Unattended, turned off with no key in the ignition, the car moved itself several feet, hitting another car, burning out the starter and draining the battery. The car was moved to a repair shop where the starter was replaced. Overnight, with the car parking inside the locked shop, the car moved itself across the shop. Mechanics are now investigating the problem.
Frequently asked questions
Is the 2002 Mini Cooper S a good car?
Based on 83 owner complaints filed with NHTSA, the 2002 Cooper S rates average: 23% fewer complaints than a typical year of the Cooper S at the same age. Complaint counts don't account for sales volume or individual maintenance, so have any used car inspected before buying.
What is the most common problem with the 2002 Mini Cooper S?
The steering — 57 complaints, 69% of all complaints for this model year, most often about hydraulic power assist › pump. Next are the air bags (13) and electrical system (9).
How many recalls does the 2002 Mini Cooper S have?
There is 1 recall for the 2002 Mini Cooper S, the most recent from October 15, 2015 (electric power assist system). Recall repairs are free at any authorized dealer — check whether yours has been done with the VIN recall check.
What are the best and worst years of the Mini Cooper S?
The best years by complaints, compared at the same age, are 2017, 2016 and 2021. Years to avoid or approach with caution: 2005, 2007, 2004, 2006 and 2003. See the full Mini Cooper S years comparison.
At what mileage do 2002 Mini Cooper S problems happen?
The median mileage reported in complaints is about 75,000 miles; 21% of problems with a recorded mileage started before 50,000 miles.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.